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Archive for category: Chairmaker’s Journal

Boggs Side Chair Build: Hand Shaping, Part 4 — Slats

10 Apr 2014 / 0 Comments / in Chairmaker's Journal

Even though I have fitted the slat tenons to the mortises in the rear legs there is still some final hand shaping to do on the main body of each slat. I will be removing the bandsaw marks left from cutting out the shape of the slat, fair the top and bottom edges, and cut […]

Boggs Side Chair Build: Hand Shaping, Part 3 — Rear Legs

03 Apr 2014 / 2 Comments / in Chairmaker's Journal

My favorite part of building the Boggs side chair is shaping the rear legs. The round legs from the seat level down, the sensuous soft curves of the bend, and the tapered half round of the back above the seat contrast beautifully with the sharp edge of the relief cut and front edges of the […]

Boggs Side Chair Build: Hand Shaping, Part 2 — Front Legs

02 Feb 2014 / 0 Comments / in Chairmaker's Journal

In the classes that I teach I always have my students shape the front legs from square blanks to finished round, tapered cylinders entirely with hand tools — drawknife, spokeshave, and scraper. I even have them do a practice front leg before working on the two legs for their chair. All the hand work on […]

Boggs Side Chair Build: Hand Shaping, Part One: Tools

21 Jan 2014 / 2 Comments / in Chairmaker's Journal

Hand shaping the front and rear legs is by far my favorite part of building these chairs. It is very pleasant, quiet, dust-free, and satisfying work. Using only a few simple hand tools I can take square or bent blanks and transform them into beautifully shaped legs that will only require a minimum of sanding […]

Boggs Side Chair Build Archive Page

05 Jan 2014 / 0 Comments / in Chairmaker's Journal

With the number of Side Chair Build blog posts increasing I know it’s getting harder for readers to find their way around the series, or even have a good idea of the full scope of information available in the posts. To remedy this I’ve added an archive page that lists the title of each post […]

Boggs Side Chair Build: Fitting Slats, Part 4

01 Jan 2014 / 0 Comments / in Chairmaker's Journal

In the last post I demonstrated how to precisely fit a slat tenon on the top slat to it’s mortise in the rear leg. The final steps in fitting the slats involve not only fitting the remaining five tenons to their mortises, but also evaluating the overall relationship of the parts making up the rear […]

Boggs Side Chair Build: Fitting Slats, Part 3

21 Dec 2013 / 0 Comments / in Chairmaker's Journal

In the last post I measured for the top slat, laid out the tenons and the shape of the main body, and sawed the slat out on the band saw. Now I’m ready to fit the slat tenons to the mortises. I use a simple, but methodical process to fit each tenon precisely to it’s […]

Boggs Side Chair Build: Fitting Slats, Part 2

09 Dec 2013 / 2 Comments / in Chairmaker's Journal

The next step in fitting the slats is to use the holding and measuring jigs I built in the last post to measure the distance between the rear legs at each mortise as well as record the angle for the slat tenon shoulder. Those measurements are transferred to the slat blank and become the basis […]

Boggs Side Chair Build: Fitting Slats, Part 1

29 Nov 2013 / 4 Comments / in Chairmaker's Journal

Now that I have cut the slat mortises in the rear legs it’s time to fit the slats to the mortises. At this point the rear legs are still square in cross section. The reason for this is that I need square reference surfaces in order to align the legs in a jig that will […]

Boggs Side Chair Build: Slat Mortising, Part 3

16 Nov 2013 / 0 Comments / in Chairmaker's Journal

Now that I have finished building the slat mortising jig I am ready to cut the slat mortises into the rear legs. I prefer cutting the slat mortises using a router and this jig. The process is very fast, taking a half hour or less and it produces a series of  mortises in each leg […]